How do you implement SMED (Single-Minute Exchange of Dies) in press shop operations?

SMED implementation: 1) Document current state - video changeover process, identify all elements, measure time for each; 2) Separate internal/external - distinguish activities requiring press stopped (internal) versus those possible while running (external); 3) Convert internal to external - staging, pre-heating, pre-setting, adjustment elimination; 4) Streamline internal operations - parallel operations, quick clamps versus bolts, standardized die heights, common connections; 5) Streamline external operations - shadow boards, die storage proximity, roller conveyors, preparation checklists; 6) Practice and standardize - training, standard work, timing targets. Equipment investments may include quick die change systems, rolling bolsters, automatic clamps. SMED enables smaller batch sizes, reduced inventory, and increased press utilization. Continuous improvement pushes toward single-digit minute changeovers.