Valve Dead Band and Hysteresis | Instrumentation Interview | Skill-Lync Resources
Medium Control Valves & Actuators Valve Characteristics

What are dead band and hysteresis in control valves and how do they affect control?

Answer

Dead band is the range of input signal change that produces no output movement - caused by mechanical clearances and friction. Hysteresis is the difference in output position for same input signal depending on direction of travel - caused by friction and backlash. Combined effect: output takes different paths for increasing vs decreasing signals. Impact on control: causes limit cycling, slow response, and poor control quality. Acceptable limits: typically <1% for good control, <0.5% for precise control. Reduce through: low-friction packing, stiffer actuators, and digital positioners with tight control. Measure during positioner calibration.

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