Bearing Failure Analysis | Machine Design Interview | Skill-Lync Resources
Medium Machine Design Bearings

How do you identify the root cause of bearing failure from visual examination?

Answer

Fatigue spalling shows pitting on raceways, indicating normal end-of-life or overload. Abrasive wear shows polished surfaces from contamination - check sealing and filtration. Corrosion shows rust and etching from moisture ingress. Electrical erosion shows fluting or pitting from stray currents in motor bearings. Overheating shows discoloration (blue/brown) from lubrication failure or misalignment. Brinelling shows indentations from static overload or vibration during transport. Each pattern suggests specific corrective actions.

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