Medium Machine Design Springs
How do you design a helical spring for fatigue loading?
Answer
For fatigue loading, use Soderberg or Goodman criteria. Calculate mean stress tau_m and alternating stress tau_a from operating load range. The Wahl factor K = (4C-1)/(4C-4) + 0.615/C accounts for curvature and direct shear (C = D/d). Apply fatigue strength reduction for surface finish, size, and reliability. Ensure tau_a/Se + tau_m/Ssy < 1/FoS. Shot peening improves fatigue life by inducing compressive residual stresses. Design for at least 10^6 cycles minimum.
IIT Certified
Master These Concepts with IIT Certification
175+ hours of industry projects. Get placed at Bosch, Tata Motors, L&T and 500+ companies.
Relevant for Roles
Design Engineer R&D Engineer