Medium Heat Transfer Shell & Tube Exchangers
What are the different baffle types in shell-and-tube exchangers and their effects?
Answer
Segmental baffles (most common): single/double segmental cut affects crossflow pattern and pressure drop. Disc-and-doughnut baffles: alternate flow pattern, lower vibration risk. Rod baffles (NTIW): no tubes in window, excellent for vibration-prone applications. Helical baffles: spiral flow path, lower pressure drop, reduced dead zones. Baffle spacing affects shell-side velocity and heat transfer - closer spacing increases heat transfer coefficient but also pressure drop. Typical baffle cuts are 20-45% of shell diameter.
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