Packed Bed Pressure Drop | Chemical Engineering Interview | Skill-Lync Resources
Medium Reaction Engineering Reactor Design Calculations

How do you calculate pressure drop across a packed bed reactor?

Answer

Ergun equation combines viscous and inertial losses: dP/dL = 150*mu*v*(1-epsilon)^2/(dp^2*epsilon^3) + 1.75*rho*v^2*(1-epsilon)/(dp*epsilon^3), where epsilon is bed void fraction and dp is particle diameter. First term dominates at low Reynolds number (laminar), second at high Re (turbulent). Smaller particles increase pressure drop significantly. For reacting systems, must account for molar expansion/contraction. High pressure drop requires balance: smaller particles improve effectiveness factor but increase dP.

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